Fuel Properties Improvement of Palm Kernel Shell with Torrefaction Process by using Screw Conveyor Reactor

Authors

  • Chokchai Mueanmas Faculty of Engineering, Thaksin University, Phatthalung Campus
  • Nirattisai Rakmak School of Engineering and Technology, Walailak University

Keywords:

fuel properties, palm kernel shell, torrefaction, screw conveyor reactor

Abstract

Background and Objectives : Waste from oil palm has the potential to be used as a sustainable energy source, despite its low fuel characteristics. To address this, the torrefaction technique was employed to convert the waste into a solid fuel with improved energy efficiency.

Methodology : The study involved designing and constructing a continuous screw conveyor reactor for oil palm kernel shells (PKS) to enhance fuel properties at temperatures ranging from 200 to 300°C and residence times between 50 and 500 seconds.

Main Results : The research found that the mass yield percentage was inversely related to the severity index of the torrefaction. Torrefied PKS had a higher fixed carbon content than untreated PKS, while moisture and volatile content decreased with increased torrefaction temperature and residence time. Optimal conditions were observed at 260°C and 500 seconds, resulting in the highest Energy-mass co-benefit index (EMCI). This produced torrefied oil palm with low moisture and volatile content, higher fixed carbon, and increased heating value by 1.20 times compared to untreated PKS. Additionally, thermogravimetric analysis (TGA) revealed that torrefied PKS had lower moisture, volatile matter, hemicellulose, and cellulose content compared to untreated PKS. SEM analysis shows that the surface of torrefied PKS is smoother, attributed to the decomposition of hemicellulose and cellulose during the torrefaction process. The resulting torrefied product proves to be a more favorable biofuel option compared to untreated PKS.

Conclusions  : The continuous screw conveyor reactor demonstrated efficiency in torrefaction for improving biofuel characteristics in waste of oil palm biomass.                          

References

Abdulyekeen, K.A., Daud, W.M.A.W., Patah, M.F.A. & Abnisa, F. (2023). Torrefaction of municipal solid waste to enhanced hydrophobic solid fuel: parametric optimisation and optimised torrefied solid products characterisation, grindability, and pyrolysis behaviour. Biomass Conversion and Biorefnery, 1-18.

Ahmad, R., Ahmad, A.G., Mohammed, S.A., Wan Ahmad, W.A.M., Vijean, V., Santiagoo, R., Ibrahim, N.R. & Udin, N. (2023). Influence of Torrefaction on Sewage Sludge. IOP Conference Series: Earth and Environmental Science, 1135(1), 012036.

Bampenrat, A., Sukkathanyawat, H. & Jarunglumlert, T. (2023). Agro-industrial Waste Upgrading via Torrefaction Process – A Case Study on Sugarcane Bagasse and Palm Kernel Shell in Thailand. Journal of Ecological Engineering, 24(3), 64-75.

Chantanumat, Y., Phetwarotai, W., Sangthong, S., Palamanit, A., Abu Bakar, M.S., Cheirsilp, B. & Phusunti, N. (2022). Characterization of bio-oil and biochar from slow pyrolysis of oil palm plantation and palm oil mill wastes. Biomass Conversion and Biorefinery, 13, 13813-13825.

Chen, D., Cen, K., Gan, Z., Zhuang, X. & Ba, Y. (2022a). Comparative study of electric-heating torrefaction and solar-driven torrefaction of biomass: Characterization of property variation and energy usage with torrefaction severity. Applications in Energy and Combustion Science, 9, 100051.

Chen, W.-H., Aniza, R., Arpia, A.A., Lo, H.-J., Hoang, A.T., Goodarzi, V. & Gao, J. (2022b). A comparative analysis of biomass torrefaction severity index prediction from machine learning. Applied Energy, 324, 119689.

Devaraja, U.M.A., Senadheera, S.S. & Gunarathne, D.S. (2022). Torrefaction severity and performance of Rubberwood and Gliricidia. Renewable Energy, 195, 1341-1353.

Doddapaneni, T.R.K.C., Pärn, L. & Kikas, T. (2022). Torrefaction of Pulp Industry Sludge to Enhance Its Fuel Characteristics. Energies, 15(17), 6175.

Gajera, B., Tyagi, U., Sarma, A.K. & Jha, M.K. (2022). Impact of torrefaction on thermal behavior of wheat straw and groundnut stalk biomass: Kinetic and thermodynamic study. Fuel Communications, 12, 100073.

Gan, M.J., Lim, W.S., Ng, H.X., Ong, M.H., Gan, S., Lee, L.Y. & Thangalazhy-Gopakumar, S. (2019). Enhancement of Palm Kernel Shell Fuel Properties via Wet Torrefaction: Response Surface, Optimization, and Combustion Studies. Energy&fuels, 33, 11009-11202.

Gao, X., Zhou, Z., Coward, B., Wang, J., Tian, H., Yin, Y. & Cheng, Y. (2022). Improvement of wheat (T. aestivum) straw catalytic fast pyrolysis for valuable chemicals production by coupling pretreatment of acid washing and torrefaction. Industrial Crops and Products, 187, 115475.

Granado, M.P.P., Gadelha, A.M.T., Rodrigues, D.S., Antonio, G.C. & De Conti, A.C. (2023). Effect of torrefaction on the properties of briquettes produced from agricultural waste. Bioresource Technology Reports, 21, 101340.

Hasan, M.F., Omar, M.S., Sukiran, M.A., Nyakuma, B.B. & Muhamad Said, M.F. (2022). Torrefaction of fibrous empty fruit bunch under mild pressurization technique. Renewable Energy, 194, 349-358.

Jezerska, L., Sassmanova, V., Prokes, R. & Gelnar, D. (2023). The pelletization and torrefaction of coffee grounds, garden chaff and rapeseed straw. Renewable Energy, 210, 346-354.

Jifara Daba, B. & Mekuria Hailegiorgis, S. (2023). Torrefaction of corncob and khat stem biomass to enhance the energy content of the solid biomass and parametric optimization. Bioresource Technology Reports, 21, 101381.

Junga, R., Pospolita, J. & Niemiec, P. (2020). Combustion and grindability characteristics of palm kernel shells torrefied in a pilot-scale installation. Renewable Energy, 147, 1239-1250.

Karelius, Dirgantara, M., Rumbang, N., Suastika, K.G. & Akbar, A.R.M. (2020). Torrefaction of palm kernel shell using COMB method and its physicochemical properties. Journal of Physics: Conference Series, 1422, 1-7.

Krysanova, K., Krylova, A., Kulikova, M., Kulikov, A. & Rusakova, O. (2022). Biochar characteristics produced via hydrothermal carbonization and torrefaction of peat and sawdust. Fuel, 328, 125220.

Lokmit, C., Nakason, K., Kuboon, S., Jiratanachotikul, A. & Panyapinyopol, B. (2023). A comparison of char fuel properties derived from dry and wet torrefaction of oil palm leaf and its techno-economic feasibility. Materials Science for Energy Technologies, 6, 192-204.

Longo, A., Nobre, C., Sen, A., Panizio, R., Brito, P. & Gonçalves, M. (2022). Torrefaction Upgrading of Heterogenous Wastes Containing Cork and Chlorinated Polymers. Environments, 9(8), 1-21.

Nebyvaev, A.V., Milovanov, O.Yu., Klimov, D.V., Kuz’min, S.N., Ryzhenkov, A.V., Dubina, V.A. & Zavizhenets, R.V. (2023). Studying the Sunflower Husk Ash Properties after Husk Treatment Using Various Torrefaction Methods. Thermal Engineering, 70(4), 290-298.

Orisaleye, J.I., Jekayinfa, S.O., Pecenka, R., Ogundare, A.A., Akinseloyin, M.O. & Fadipe, O.L. (2022). Investigation of the Effects of Torrefaction Temperature and Residence Time on the Fuel Quality of Corncobs in a Fixed-Bed Reactor. Energies, 15, 5284.

Piersa, P., Unyay, H., Szufa, S., Lewandowska, W., Modrzewski, R., Slezak, R. & Ledakowicz, S. (2022). An Extensive Review and Comparison of Modern Biomass Torrefaction Reactors vs. Biomass Pyrolysis—Part 1. energies, 15(6), 1-34.

Sarker, T.R., Azargohar, R., Stobbs, J., Karunakaran, C., Meda, V. & Dalai, A.K. (2022). Complementary effects of torrefaction and pelletization for the production of fuel pellets from agricultural residues: A comparative study. Industrial Crops and Products, 181, 114740.

Sarker, T.R., Nanda, S., Dalai, A.K. & Meda, V. (2021a). A Review of Torrefaction Technology for Upgrading Lignocellulosic Biomass to Solid Biofuels. BioEnergy Research, 14(2), 645-669.

Sarker, T.R., Azargohar, R., Dalai, A.K. & Meda, V. (2021b). Enhancement of fuel and physicochemical properties of canola residues via microwave torrefaction. Energy Reports, 7, 6338-6353.

Slezak, R., Unyay, H., Szufa, S. & Ledakowicz, S. (2023). An Extensive Review and Comparison of Modern Biomass Reactors Torrefaction vs. Biomass Pyrolizers—Part 2. energies, 16(5), 1-25.

Soponpongpipat, N., Nanetoe, S. & Comsawang, P. (2020). Thermal and Torrefaction Characteristics of a Small-Scale Rotating Drum Reactor. Processes, 8, 489.

Tumuluru, J.S., Ghiasi, B., Soelberg, N.R. & Sokhansanj, S. (2021). Biomass Torrefaction Process, Product Properties, Reactor Types, and Moving Bed Reactor Design Concepts. Frontiers in Energy Research, 9, 728140.

Waheed, A., Naqvi, S.R. & Ali, I. (2022). Co-Torrefaction Progress of Biomass Residue/Waste Obtained for High-Value Bio-Solid Products. Energies, 15(21), 8297.

Zhang, C., Ho, S.-H., Chen, W.-H., Xie, Y., Liu, Z. & Chang, J.-S. (2018). Torrefaction performance and energy usage of biomass wastes and their correlations with torrefaction severity index. Applied Energy, 220, 598-604.

Downloads

Published

2024-03-06

How to Cite

Mueanmas, C. ., & Rakmak, N. . . (2024). Fuel Properties Improvement of Palm Kernel Shell with Torrefaction Process by using Screw Conveyor Reactor. Burapha Science Journal, 29(1), 245–265. Retrieved from https://li05.tci-thaijo.org/index.php/buuscij/article/view/404

Issue

Section

Research Articles